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Do You Maintain A Boiler Log?
A boiler log provides
a written record of the boiler operating conditions
on a given day and at a given
time. The log can be used for both hot water and low and high pressure
steam boilers. The purpose is akin to that of a patient’s hospital
chart. The log provides a clear historical record of the boiler’s
conditions, which enables the boiler operator or service technician to evaluate
and correct problems before they become serious.
The following paragraph is from
Engineering Bulletin No. 70 entitled "Boiler Log Program," published by the
Hartford Steam Boiler Inspection and Insurance Company.
"Not every accident is preventable.
The results of accident investigations show, however, that by far the great
majority of accidents to boilers are preventable. The number of such accidents
can be effectively reduced through the proper application of operating and
maintenance logs."
The need
to regularly check water level controls and the waterside of the pressure vessel
cannot be overemphasized. Most instances of major boiler damages are the result
of operating with low water or the use of untreated or incorrectly treated feed
water.
Here’s an example of how a boiler log can also help increase
uptime and reduce fuel costs. After taking readings for one week you
notice that the boiler stack temperature has been climbing. By reviewing
your log sheets, you also determine that the gas pressure has increased a couple
of inches of water column per day. Looking at the two pieces of
information, you might conclude that the problem lies with faulty gas pressure
regulator producing possible sooting causing a reduction in heat transfer.
The boiler log sheet allows you to
make an intelligent, informed decision, based upon historical data. Not a guess
based upon spur of the moment reaction.
If you would like to begin a boiler
log program, please contact your nearest CBRA member. |